http://www.europaowners.org/gallery2/v/Begin-06-2003/album258/Fuse+wiring/Door+sill/ en-us Gallery 2 RSS Module, version 1.1.8 Sat, 18 Apr 2026 09:39:44 +0000 120 http://www.europaowners.org/gallery2/d/86889-10/Door+sill.jpg http://www.europaowners.org/gallery2/v/Begin-06-2003/album258/Fuse+wiring/Door+sill/ http://www.europaowners.org/gallery2/v/Begin-06-2003/album258/Fuse+wiring/Door+sill/DSCN8029.JPG.html http://www.europaowners.org/gallery2/v/Begin-06-2003/album258/Fuse+wiring/Door+sill/DSCN8029.JPG.html
Port aft cover complete after cleaning up and fitting.
Again these are #4 washers since switched to #6's.
Y10-08-27]]> rparigoris photo Sat, 01 Jan 2011 20:26:00 +0000 http://www.europaowners.org/gallery2/v/Begin-06-2003/album258/Fuse+wiring/Door+sill/DSCN8028.JPG.html http://www.europaowners.org/gallery2/v/Begin-06-2003/album258/Fuse+wiring/Door+sill/DSCN8028.JPG.html
Starboard aft area cover after cleaned up and fitted. Note these are #4 wide area fabric washers on #6 screws. they have been changed to #6 washers.
Y10-08-27]]> rparigoris photo Sat, 01 Jan 2011 20:25:35 +0000 http://www.europaowners.org/gallery2/v/Begin-06-2003/album258/Fuse+wiring/Door+sill/DSCN8025.JPG.html http://www.europaowners.org/gallery2/v/Begin-06-2003/album258/Fuse+wiring/Door+sill/DSCN8025.JPG.html
Port aft side Balsa after clean up.
Y10-08-27]]> rparigoris photo Sat, 01 Jan 2011 20:25:08 +0000 http://www.europaowners.org/gallery2/v/Begin-06-2003/album258/Fuse+wiring/Door+sill/DSCN8024.JPG.html http://www.europaowners.org/gallery2/v/Begin-06-2003/album258/Fuse+wiring/Door+sill/DSCN8024.JPG.html
Starboard side aft Balsa 1 BID after cleaned up.
Y10-08-27]]> rparigoris photo Sat, 01 Jan 2011 20:24:22 +0000 http://www.europaowners.org/gallery2/v/Begin-06-2003/album258/Fuse+wiring/Door+sill/DSCN8012.JPG.html http://www.europaowners.org/gallery2/v/Begin-06-2003/album258/Fuse+wiring/Door+sill/DSCN8012.JPG.html
Wet out any bare plywood with Aeropoxy / 60 and peel plied exterior.
Y10-08-20]]> rparigoris photo Sat, 01 Jan 2011 20:23:58 +0000 http://www.europaowners.org/gallery2/v/Begin-06-2003/album258/Fuse+wiring/Door+sill/DSCN7999.JPG.html http://www.europaowners.org/gallery2/v/Begin-06-2003/album258/Fuse+wiring/Door+sill/DSCN7999.JPG.html
This is the Mfg. of 6 ply 1/8" Birch Plywood I picked up at Hobby store. It is much nicer material compared to the stuff that came with our kit.
We used 2 pieces to fabricate conduit covers.
Y10-08-17]]> rparigoris photo Sat, 01 Jan 2011 20:23:28 +0000 http://www.europaowners.org/gallery2/v/Begin-06-2003/album258/Fuse+wiring/Door+sill/DSCN7998.JPG.html http://www.europaowners.org/gallery2/v/Begin-06-2003/album258/Fuse+wiring/Door+sill/DSCN7998.JPG.html
G-10 pseudo nutplates in perfect position.
Time now to do the other side, then to insure the G-10 pseudo nutplates will stay in place, will flox and glass in place.
Y10-08-16]]> rparigoris photo Sat, 01 Jan 2011 20:23:00 +0000 http://www.europaowners.org/gallery2/v/Begin-06-2003/album258/Fuse+wiring/Door+sill/DSCN7997.JPG.html http://www.europaowners.org/gallery2/v/Begin-06-2003/album258/Fuse+wiring/Door+sill/DSCN7997.JPG.html
To figure out the position, shape and profile of this starboard, aft of headrest conduit covers two G-10 pseudo nutplates, JB KWIK Weld once again came to the rescue.
The door sill was taped with 3M 375 packaging tape, then the inside of the cover was taped with 3M 375.
We then scuff sanded with 80 grit the inside of covers 3M 375 tape. JB KWIK was then applied and left to cure. You see by scuff sanding the cover, when removed after cure the JB KWIK sticks to the cover! Worked great!!
Here you see the JB was already trimmed with razor blade after about 10 minute cure, (while still a little rubbery), The 1" x .450" wide G-10 pseudo nutplates are screwed in place and already shaped to fit the JB KWIK sanding profile.
Ready to bond in the two G-10 pseudo nutplates.
Y10-08-16]]> rparigoris photo Sat, 01 Jan 2011 20:22:34 +0000 http://www.europaowners.org/gallery2/v/Begin-06-2003/album258/Fuse+wiring/Door+sill/DSCN7996.JPG.html http://www.europaowners.org/gallery2/v/Begin-06-2003/album258/Fuse+wiring/Door+sill/DSCN7996.JPG.html ]]> rparigoris photo Sat, 01 Jan 2011 20:22:06 +0000 http://www.europaowners.org/gallery2/v/Begin-06-2003/album258/Fuse+wiring/Door+sill/DSCN7995.JPG.html http://www.europaowners.org/gallery2/v/Begin-06-2003/album258/Fuse+wiring/Door+sill/DSCN7995.JPG.html ]]> rparigoris photo Sat, 01 Jan 2011 20:21:41 +0000