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IMG_7383
Port fuel outlet . There was one small leak on the outlet to the fuel selector. I had wrenches ready, just in case, so it was easy to tighten that last bit to end the leak.
Date: 02/23/2014
Views: 9475
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IMG_6969
The top of the back rest removed. The rotary tool could not get into the area on the sides. A hacksaw blade was recruited for that effort. And it was an effort!
Date: 10/18/2013
Views: 9998
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IMG_6985
And no amount of "coaxing" will prevail allowing entrance.
Date: 10/21/2013
Views: 9433
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IMG_7027
The underside of the fuel tank is covered in plastic wrap which will prevent the tank from bonding to the epoxy in the micro.
Date: 10/30/2013
Views: 9489
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IMG_7315
The starboard side outlet installed. Fuel outlet to the fuel selector is on the port side and fuel return from the engine is on the starboard side.
Date: 02/17/2014
Views: 9776
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IMG_7373
The vent system with all vent lines from the fuel sight gage and tank vents connected to the aircraft filler vent system.
Date: 02/22/2014
Views: 10166
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IMG_6977
The white stuff you see is low-expansion foam that was squirted in to provide support so this wouldn't happen. Unfortunately, I could not get foam under the port side sufficiently to support that side. That's where the crack developed.
Date: 10/19/2013
Views: 9870
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IMG_7226
Here the urethane on the aluminum ledge has also been covered with cork. The cork both served to protect the tank and the urethane.
Date: 01/19/2014
Views: 9636
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IMG_7004
Here you see that the fuel outlets won't go past the pitch connection rod between the sticks. And this can not be removed to be replaced at a later date. The outlets have to be trimmed back by about 1/4 in (6.4 mm).
Date: 10/22/2013
Views: 10581
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IMG_6973
In this view fore is down, aft is up, port to the right and starboard to the left.
Date: 10/18/2013
Views: 9538
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IMG_6991
Finally, that fore-aft support piece is also in the way and will have to come out.
Date: 10/21/2013
Views: 9975
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IMG_6984
But there's no way to get it in. It is too wide to go between the door sills.
Date: 10/21/2013
Views: 9540
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IMG_7285
The new sight gage running up the back rest. 2 P-clips hold it in place. The new sight gage is also back lit with a strip of LED lights.
Date: 02/13/2014
Views: 9462
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IMG_6855
But I can't get it past the entrance to the tank. Looks like I'll have to tear into things.
Date: 10/01/2013
Views: 9571
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IMG_7567
Time to start putting upholstery back in place.
Date: 03/29/2014
Views: 10977
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IMG_7382
Blue fuel in the tank.
Date: 02/23/2014
Views: 10208
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IMG_7014
Next catch was where the filler needed to go into its' position. There was a piece blocking which had to be removed.
Date: 10/23/2013
Views: 11823
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IMG_7430
The front has bonded nicely around the sight gage entry.
Date: 03/11/2014
Views: 9621
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IMG_7015
Finally, the new tank is in place. More or less.
Date: 10/23/2013
Views: 9985
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IMG_6972
Standing on the port side looking down into the tank. The leak is that blue line with the lighter blue background.
Date: 10/18/2013
Views: 9531
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