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EuropaOwners N914XL - Bob Borger, N.Texas, USA: 99.0 hrs - Subsequent Flights Album has been updated as of 2016 05 16. Fuel Tank Replacement 03 Removal of the old tank
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Fuel Tank Replacement

1. 01 Looking ... 2. 02 The New ... 3. 03 Removal ... 4. 04 The Leak 5. 05 Fitting ... 6. 06... 7. 07 Plumbing... ... 10. 10 Sight...

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03 Removal of the old tank

Tearing out much of the lovely interior to gain access to the fuel tank area. Cutting open the top of the back rest. Exposing the tank. Cutting out the old tank.

Date: 07/14/2014
Owner: rlborger
Size: 10 items
IMG_6960 1

IMG_6960 1

One needs some room near the cockpit so the wings come off. In addition, all the connections to the fuel tank were removed.

Date: 11/10/2013
Views: 6775
IMG_6958

IMG_6958

Tear out the interior to gain access to the upper part of the back where the fuel tank resides.

Date: 10/17/2013
Views: 7166
IMG_6960

IMG_6960

The rotary tool that did most of the cutting. Front and rear sides of the back rest.

Date: 10/17/2013
Views: 6287
IMG_6961

IMG_6961

The cut on the real side

Date: 10/17/2013
Views: 7364
IMG_6962

IMG_6962

The cut on the front side

Date: 10/17/2013
Views: 7644
IMG_6966

IMG_6966

Selfie of the protective gear needed. There was a LOT of fiberglass dust flying during the cutting.

Date: 10/17/2013
Views: 7148
IMG_6969

IMG_6969

The top of the back rest removed. The rotary tool could not get into the area on the sides. A hacksaw blade was recruited for that effort. And it was an effort!

Date: 10/18/2013
Views: 7348
IMG_6971

IMG_6971

The top of the old tank exposed. At this point the rotary tool was used to attack the old tank.

Date: 10/18/2013
Views: 6295
IMG_6976

IMG_6976

At this point all that's left is that portion of the tank which was bonded to the back of the back rest.

Date: 10/19/2013
Views: 6468
IMG_6977

IMG_6977

The white stuff you see is low-expansion foam that was squirted in to provide support so this wouldn't happen. Unfortunately, I could not get foam under the port side sufficiently to support that side. That's where the crack developed.

Date: 10/19/2013
Views: 7072
Page: 1
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