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EuropaOwners N914XL - Bob Borger, N.Texas, USA: 99.0 hrs - Subsequent Flights Album has been updated as of 2016 05 16. Mods and other hardware things. Billet Mechanical Fuel Pump
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Mods and other hardware things.

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Keywords: Mechanical Fuel Pump

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Billet Mechanical Fuel Pump

Good idea that didn't work. Replacing one of the electric fuel pumps with a mechanical fuel pump to eliminate electrical dependence for the Rotax 914 has not worked. The regulator developed a leak after 25 hrs but was repairable. At 50t he pump developed a leak around the drive. Leaked fuel into the crankcase. The sellers/developers are non-responsive.

Date: 03/15/2010
Owner: rlborger
Size: 25 items
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IMG_9558ann

IMG_9558ann

Gathered up the bits needed to install the new pump: spacer/gasket, studs, lock washers & nuts.

Date: 06/06/2010
Views: 5075
IMG_9560ann

IMG_9560ann

The pump bolted in like it was made for the Rotax. Added hose and fuel pressure regulator. Oops, the regulator will have to be turned so the big grey thing is down, not up. Oh well, just a test fit for now.

Date: 06/06/2010
Views: 4343
IMG_9561ann

IMG_9561ann

Overview. Flip the fuel pressure regulator, add firesleeve and put in the AN6-6 nipple to connect the input hose to the input fuel flow meter and the installation will be complete. Maybe later this week when all the bits for the brake and fuel line come

Date: 06/06/2010
Views: 4831
IMG_9570ann

IMG_9570ann

2010 06 12 - Completed the plumbing for the new mechanical fuel pump this morning. Fire shield on all fuel lines. Everything connected in the proper sequence.

Date: 06/12/2010
Views: 4722
IMG_9572post

IMG_9572post

Made sure that the vent line was attached and run to the back and down into the area below the engine, but not into the air stream.

Date: 06/12/2010
Views: 4928
IMG_9571post

IMG_9571post

The fuel lines were tied with tie-wraps and 1/2" (12.7 mm) rubber fuel hose lengths. The vent hose was tied in as well by running it through short lengths of fuel hose and using tie-wraps to hold the rubber hose and protect the vent line from chafin

Date: 06/12/2010
Views: 5513
IMG_9569post

IMG_9569post

A side view of the installation. Tomorrow I'll be trying to complete the installation of the new control column mounted brake master cylinder. If that is done and I have working brakes, we may try an engine run.

Date: 06/12/2010
Views: 5275
Short Billet Fuel Pump Test #1

Short Billet Fuel Pump Test #1

2010 06 17 - I ran my Rotax 914 today for the first time without using the electric fuel pumps. It ran solely one the Billet mechanical pump. Just a test run, at idle, allowed to warm up to operating temps and did a short (2 meter) taxi to test the new

Date: 06/18/2010
Views: 4209
IMG_1235ann

IMG_1235ann

2010 06 21 - The new Billet pump and regulator arrived so I went out to the hanger and installed it. The new pump and regulator were supplied with AN6 Flared Tube fittings this time so the exchange was trivial. Must have taken all of 5 minutes.

Date: 06/21/2010
Views: 5410
IMG_1236ann

IMG_1236ann

The new pump is rated at 50 psi output.

Date: 06/21/2010
Views: 4754
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